Fix stalled audio pipeline cleanup and scanner stop race condition

- Kill audio pipeline when startup produces no data instead of leaving
  zombie processes running
- Skip unnecessary 1s USB release delay when no processes were active
- Remove racy fresh=1 pipeline restart from stream endpoint
- Await stopScanner() before starting direct listen to prevent race

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>

routes/listening_post.py

@@ -839,9 +839,13 @@ def _start_audio_stream(frequency: float, modulation: str):
             try:
                 ready, _, _ = select.select([audio_process.stdout], [], [], 4.0)
                 if not ready:
-                    logger.warning("Audio pipeline produced no data in startup window")
+                    logger.warning("Audio pipeline produced no data in startup window — killing stalled pipeline")
+                    _stop_audio_stream_internal()
+                    return
             except Exception as e:
                 logger.warning(f"Audio startup check failed: {e}")
+                _stop_audio_stream_internal()
+                return
 
             audio_running = True
             audio_frequency = frequency
@@ -866,6 +870,8 @@ def _stop_audio_stream_internal():
     audio_running = False
     audio_frequency = 0.0
 
+    had_processes = audio_process is not None or audio_rtl_process is not None
+
     # Kill the pipeline processes and their groups
     if audio_process:
         try:
@@ -892,7 +898,8 @@ def _stop_audio_stream_internal():
     audio_rtl_process = None
 
     # Pause for SDR device USB interface to be released by kernel
-    time.sleep(1.0)
+    if had_processes:
+        time.sleep(1.0)
 
 
 # ============================================
@@ -1400,13 +1407,6 @@ def audio_probe() -> Response:
 @listening_post_bp.route('/audio/stream')
 def stream_audio() -> Response:
     """Stream WAV audio."""
-    # Optionally restart pipeline so the stream starts with a fresh header
-    if request.args.get('fresh') == '1' and audio_running:
-        try:
-            _start_audio_stream(audio_frequency or 0.0, audio_modulation or 'fm')
-        except Exception as e:
-            logger.error(f"Audio stream restart failed: {e}")
-
     # Wait for audio to be ready (up to 2 seconds for modulation/squelch changes)
     for _ in range(40):
         if audio_running and audio_process:

static/js/modes/listening-post.js

@@ -319,7 +319,7 @@ function stopScanner() {
         ? `/controller/agents/${listeningPostCurrentAgent}/listening_post/stop`
         : '/listening/scanner/stop';
 
-    fetch(endpoint, { method: 'POST' })
+    return fetch(endpoint, { method: 'POST' })
         .then(() => {
             if (!isAgentMode && typeof releaseDevice === 'function') releaseDevice('scanner');
             listeningPostCurrentAgent = null;
@@ -2245,7 +2245,7 @@ async function _startDirectListenInternal() {
 
     try {
         if (isScannerRunning) {
-            stopScanner();
+            await stopScanner();
         }
 
         const freqInput = document.getElementById('radioScanStart');